MES FOR MANUFACTURING
The system of record for your production floor
Most plants can see what the ERP says they should be making, but not what is actually happening on the line right now. Production is tracked on paper travellers and spreadsheets, downtime is reconstructed after the shift, and a traceability request from a customer means hours of manual searching. A manufacturing execution system closes that gap — it sits between the machines and the ERP, collecting data directly from the floor and turning it into a single, live picture of production, quality and performance.
In production, not in a brochure. Our MES runs the production floor at a tire-reinforcement plant in Central Europe - collecting data directly from the machines across the full process, from wire drawing through plating. A second plant is being brought onto the same system.
What our MES does on the floor
We build the modules a production floor actually needs, wired directly to the machines. Every capability below runs today in a live plant.
Real-time machine monitoring
Live status, speed, and process values read straight from each machine — with setpoints, control limits, and change schedules surfaced the moment they matter, not at the end of the shift.
OEE and performance
True Overall Equipment Effectiveness, calculated honestly from its three components — Availability, Performance and Quality — per machine and per line, so the number reflects reality rather than a convenient average.
Downtime and stop analysis
Every stop captured automatically with runtime, downtime and stop counts, so losses are measured as they happen and the reasons behind them can be acted on — instead of guessed at.
Production plan vs. actual
Planned versus actual output tracked live at machine, line and shift level, with efficiency against target — so supervisors know where they stand at any moment, not at shift handover.
Quality and SPC
Measured values checked against specification limits with clear pass / fail status, so out-of-spec conditions are caught at the point of production and the quality record is built automatically as you run.
Traceability and genealogy
Every unit tracked through the process with its parameters and its history, so a customer traceability request — or an IATF audit — is answered in seconds from the system rather than hours in the archive.
Process line monitoring
A live mimic of the process line — temperatures, levels, concentrations, flows and pH across every stage — giving operators and engineers one screen for the health of the whole line.
ERP and reporting integration
The floor data flows up to your ERP and out to management reporting and Excel, so the numbers the plant runs on and the numbers the business reports on are finally the same numbers.
One live picture of the floor
Operators, supervisors and management each get the view they need - from a single machine’s live parameters to plant-wide performance against plan.
Illustrative interface with sample data. Screens, KPIs and layout are configured to each plant’s process and reporting requirements.
Built on your infrastructure, inside the EU
We read from the PLCs already on your floor — whatever the brand — collect and buffer the data on Windows services, store it in a relational database, and serve it to operators and management through a web application. Everything runs on your own servers, on-premise or in an EU-hosted private cloud. There is no third-party platform licence, and your production data never leaves your infrastructure.
A representative reference architecture. Every deployment is configured to the systems and protocols already present on the plant floor.
We connect to whatever is already on your floor
Real plants rarely run a single PLC brand. Ours reads from a mixed estate — Siemens and LSIS controllers alongside OPC UA servers — in one system, without forcing a rip-and-replace of the automation you already own. If it can expose a tag, we can read it: OPC UA, native S7, and the common industrial protocols. That is the difference between a system designed in a lab and one built for a floor that grew over twenty years.
Siemens
S7 / OPC UA
LSIS
Korean automation
OPC UA
Open standard
Your servers
On-prem / EU cloud
How a deployment works
1. DISCOVERY
We survey the machines, the PLCs and the tags, agree the modules and the KPIs that matter, and return a fixed-price proposal. No surprises later.
2. PILOT
We prove the system on one line first — real data, real screens, a real result you can see — before committing to the full plant. The pilot de-risks the decision.
3. ROLL OUT & OPERATE
We extend across the plant, train your operators, and then run it — maintained, updated and supported as a managed service, with engineers on call.
Questions plant teams ask us
SEE WHAT AN MES COULD DO ON YOUR FLOOR
Tell us about your plant and your systems. We will walk you through how we would approach it — and where a pilot would start.